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Prevent abrasion at clamps/brackets (risk control)

How do I prevent abrasion at clamps, brackets, and routing points?

Short answer: Abrasion is usually caused by vibration and relative movement at contact points. Prevent it by correct sizing, secure retention, and localized reinforcement at high-risk points.

Recommended controls:

  • Correct sizing: avoid sleeves that are too tight (increases friction and wear)
  • Secure retention: prevent sleeve migration using suitable clamps/ties
  • Edge protection: cover sharp edges or add localized reinforcement using heat shield tapes and barriers
  • Routing review: adjust routing to reduce rubbing against brackets where possible
  • Combined heat control: in exhaust zones, reduce source temperature using exhaust insulation to reduce heat-driven material aging

Field tip: The first wear spot is usually where the hose touches a fixed bracket during vibration. Reinforce those points first and re-check after initial operating hours.

Send photos for abrasion-risk recommendation

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